Auto Body Welding: Look Before You Weld

2022-05-09 08:00:52 By : Ms. Sherrie Zhang

The winner will be randomly selected from correct entries and awarded $50. Entries must be received by the end of the month. Only one winner will be selected. Chances of winning are dependent upon the number of correct entries received. Employees of Babcox Media, industry manufacturers and BodyShop Business advertisers are not eligible to enter.

The winner will be randomly selected from correct entries and awarded $50. Entries must be received by the end of the month. Only one winner will be selected. Chances of winning are dependent upon the number of correct entries received. Employees of Babcox Media, industry manufacturers and BodyShop Business advertisers are not eligible to enter.

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Auto Body Repair: The Cost of Doing Business

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Popular Posts Auto Body Repair: The Cost of Doing Business Auto Body Refinish: The Liability of Paint Auto Body Profit: The Squeeze is On PPG Introduces OneChoice AdPro Max Adhesion Promoter Milwaukee Offers Pry Bars for Individual Sale Connect with us advertise with us

Auto Body Repair: The Cost of Doing Business

Auto Body Refinish: The Liability of Paint

Auto Body Profit: The Squeeze is On

PPG Introduces OneChoice AdPro Max Adhesion Promoter

Milwaukee Offers Pry Bars for Individual Sale

Sponsored By Transtar Autobody Technologies

Thinking Outside the Bedliner: Additional Profit Opportunities for Protective Coatings

When most automotive companies think of protective coatings, they think of truck bedliners. But maybe they should be known as "problem-solving coatings" because they have 1,001 potential applications.

Today's body shops and parts distributors are missing a lot of opportunities -- not just with traditional two-component sprayable bedliners, but also with some of the alternative applications for these coatings.

In this 60-minute webinar, our experts will show you how automotive businesses around the country have established an additional profit center by using protective coatings -- in both traditional and non-traditional ways. This presentation will be an "idea starter" that can help you find additional money-making opportunities for your business.

Speakers Dan Reutter, Technical Specialist, U-POL Mark Thomas, National Training Manager, U-POL Jason Stahl, Editor, BodyShop Business

Sponsored By Transtar Autobody Technologies

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Add Your Listing Edit Your Listing By Category Profit Centers Bedliners & Bedliner Franchises/DealershipsCar RentalConsolidatorsFranchises & NetworksPaintless Dent Repair Equipment, Services, Training & FranchisesVehicle Upgrade, Trim & Accessories Refinishing Air Supply SystemsBooth AccessoriesClean Air/Shop EnvironmentCleaning & RecoveryCompressed Air SystemsDetail EquipmentDetail Products & CleanersDrying & Curing Lights/SystemsGun PartsMasking ProductsPaint & Paint ProductsPaint SafetyPaint-Mixing SystemsPrep & Surface ProductsPrep EquipmentPrepstationsSpray Guns & PaintingSpraybooths, Prep Stations & Related Equipment Repair A/C Equipment & SuppliesAdhesivesBody Parts & AccessoriesDimension/MeasuringFrame Straightening & AlignmentGlass/Windshield Repair & ReplacementHand ToolsHeat Guns/Heat ToolsLifts & JacksMechanical Parts & AccessoriesMetal Finishing/FillingPlastics & Plastic RepairPower Tools/Electric & AirScan ToolsService EquipmentStorageVin Certification LabelWelding Equipment & ProductsWelding Safety Shop Management & Operations Advertising & Marketing ServicesCleanup ProductsClothingComputerized Office & Information SystemsInformation, Training & CertificationInternet & Web-Enabled ServicesManagement & Financial ServicesMiscellaneous Training Training: Carbon Fiber Structure Repair

BodyShop Business is the leading source of information for the collision repair industry. Through digital avenues such as videos, podcasts, webinars, e-newsletters, social media and more, plus a monthly print magazine, BodyShop Business delivers content on business management, vehicle repair, industry trends, breaking news and more that collision repair facility owners and managers need to stay current on the rapidly changing auto body world.

BodyShop Business is the leading source of information for the collision repair industry. Through digital avenues such as videos, podcasts, webinars, e-newsletters, social media and more, plus a monthly print magazine, BodyShop Business delivers content on business management, vehicle repair, industry trends, breaking news and more that collision repair facility owners and managers need to stay current on the rapidly changing auto body world.

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Don’t just grab and go; are you looking up the OEM procedures before welding?

Jason Stahl has 28 years of experience as an editor, and has been editor of BodyShop Business for the past 16 years. He currently is a gold pin member of the Collision Industry Conference. Jason, who hails from Cleveland, Ohio, earned a bachelor of arts degree in English from John Carroll University and started his career in journalism at a weekly newspaper, doing everything from delivering newspapers to selling advertising space to writing articles.

These days, we often hear, “This isn’t your father’s industry anymore,” when the topics of vehicle electronics and advanced driver-assistance systems (ADAS) come up. But the phrase could also be used when referencing the mixed materials found in vehicles today.

Even welding isn’t so simple anymore. Now, before you start the repair, you have to look up the original equipment manufacturer (OEM) repair procedures to know what type of metals the vehicle has and what type of welding (MIG brazing, squeeze-type resistance welding, etc.) is recommended (if it’s recommended at all — it might be rivets and adhesive). You won’t know unless you access those procedures.

Let’s look at the machine. You could have the latest and greatest welder, but it is only as effective as the person doing the welding. We trust our technicians because of their experience and training, but when was the last time you destructively tested their welds?

“Trust but verify” comes up a lot now too when it comes to ADAS, but it can also apply to the welding you do in your shop. The good news is that a recent survey conducted by Collision Advice indicated that 29% of shops are now being paid to set up and perform destructive weld testing “always” or “most of the time” by the eight largest national insurers — up from 12% in 2015.

But the reality is that, whether you’re paid or not, you should always destructively test your welds, as your customers’ lives may depend on it. You’re not just testing your tech’s skills but also whether the welding machine is working properly. We don’t need to go on a long dissertation about welder maintenance, do we? Also, when we get that sparkly new toy (the new spot welder, for example) that everyone wants to use, does the manufacturer offer training on that specific machine? Don’t just assume your guys will “figure it out.” Utilize the training that comes with the tool.

Because the advanced metals of today —aluminum, high-strength steel, ultra-high-strength steel, etc. — are more sensitive to heat, automakers are recommending welding methods that control that heat. But each OEM has different recommendations. Don’t just assume that because Honda recommends one welding method, Ford will recommend the same. In some cases, they may recommend weld bonding or adhesive bonding. That is why you can’t just grab the nearest welder and go anymore. You have to have a repair blueprint that covers everything — including the welding — before you repair. Keep in mind too that the OEM recommendations change often; sensitive electronics have changed the game too now as they relate to how and where you weld a vehicle. The OEM is the authority now; it may even require a specific welding machine because of the capabilities it has, especially if you’re pursuing OEM certification. If you doubt that the OEM is the authority, two words come to mind: John Eagle.

The welding machines of today have gotten more technologically advanced and smarter; individual techs can program in their own personal settings now, if you have more than one tech who will be using the welder. This may give you a false sense of security that all is well — but training is still important.

There is so much more to welding today than in the past. Everything is changing. Keep up on your training and today’s vehicles to ensure you’re producing the best quality repair.

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